Technical Change front end on 09 ducato x250 to 2015

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Technical Change front end on 09 ducato x250 to 2015

The old headlight wires have 8 wires so how did he get around this part
 

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@thegreenva

been trying to tag you it won’t let me
Does he explain how he wires the headlights
Because x250 is 8 wires
New headlight has 10
The difference is the daylight running lights. They were absent in the x250, but are located in the main headlight unit in the x290.

The guy from the youtube video doesn't mention it at all.

I suggested it earlier: I'd wire them on the external relay which will act as an automatic DRL switch. The ground is common. So one of the extra wires is +12V for the DRLs, but the other one... Check the posts 24, 26 and 31 of this thread. The #31 contains the description how the relay should be wired.

How did @Happydays2024 manage to wire the lights?
 
The difference is the daylight running lights. They were absent in the x250, but are located in the main headlight unit in the x290.

The guy from the youtube video doesn't mention it at all.

I suggested it earlier: I'd wire them on the external relay which will act as an automatic DRL switch. The ground is common. So one of the extra wires is +12V for the DRLs, but the other one... Check the posts 24, 26 and 31 of this thread. The #31 contains the description how the relay should be wired.

How did @Happydays2024 manage to wire the lights?
Yes good thinking asking happy
The polish guy does put it in writing about soldering 1 to 1 staggered
 
The difference is the daylight running lights. They were absent in the x250, but are located in the main headlight unit in the x290.

The guy from the youtube video doesn't mention it at all.

I suggested it earlier: I'd wire them on the external relay which will act as an automatic DRL switch. The ground is common. So one of the extra wires is +12V for the DRLs, but the other one... Check the posts 24, 26 and 31 of this thread. The #31 contains the description how the relay should be wired.

How did @Happydays2024 manage to wire the lights?

The difference is the daylight running lights. They were absent in the x250, but are located in the main headlight unit in the x290.

The guy from the youtube video doesn't mention it at all.

I suggested it earlier: I'd wire them on the external relay which will act as an automatic DRL switch. The ground is common. So one of the extra wires is +12V for the DRLs, but the other one... Check the posts 24, 26 and 31 of this thread. The #31 contains the description how the relay should be wired.

How did @Happydays2024 manage to wire the lights?
 

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The difference is the daylight running lights. They were absent in the x250, but are located in the main headlight unit in the x290.

The guy from the youtube video doesn't mention it at all.

I suggested it earlier: I'd wire them on the external relay which will act as an automatic DRL switch. The ground is common. So one of the extra wires is +12V for the DRLs, but the other one... Check the posts 24, 26 and 31 of this thread. The #31 contains the description how the relay should be wired.

How did @Happydays2024 manage to wire the lights?
Another thing tho these headlights are not drl mate I’ll show you that’s drl my new one hasn’t got this it’s just silver chrome
 

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This is my new light
it’s chrome where drl strip should be and I think his are the same other wise even these are expensive like £400 per headlight second hand
 

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Ok I translated comments on lights
Question and answer
But I’m still no wiser lol
 

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Ok so here’s what I’m getting it’s a 1 to one fit for old wires to new
Do them 1 at a time
If you look at the old plug to the new wire the same
Leaves 2 wires in the middle of the plug like you say must be live and earth from drl
So wire one to engine live on the plug other to earth
That’s what I’m reading
But I’ll wait to see how happy did it
 
I've already explained you the thing.

The headlight you've posted in post #87 is the middle x290 headlight. I've showed you the RL homologation on your headlight sticker on the back of it in the beginning of the thread. Your lamp has the DRL here:

1727807624095.png


It looks like that when lit up:

1727808021551.png

1727808063821.png


It has a classic tungstene bulb.

They installed the LED strip later on (2016+?, but not sure). The newest x290 lamp has got full LED lights and those ones are like 400 EUR+ or even more. That's why I wrote in the beginning that the full LED x290 front is like 2000 EUR in total. And the full LED lights would be the only reason I'd go with the mod myself.

Could also be that there were different trim levels on different markets and some of them had LED strip as standard earlier on (starting with the x290 introduction).

If you still don't believe me, check the owners' manual. Should be available in the download section ;)

The DRLs became an obligatory standard factory equipment in the EU, so they had to install it.
 
I've already explained you the thing.

The headlight you've posted in post #87 is the middle x290 headlight. I've showed you the RL homologation on your headlight sticker on the back of it in the beginning of the thread. Your lamp has the DRL here:

View attachment 453020

It looks like that when lit up:

View attachment 453021
View attachment 453022

It has a classic tungstene bulb.

They installed the LED strip later on (2016+?, but not sure). The newest x290 lamp has got full LED lights and those ones are like 400 EUR+ or even more. That's why I wrote in the beginning that the full LED x290 front is like 2000 EUR in total. And the full LED lights would be the only reason I'd go with the mod myself.

Could also be that there were different trim levels on different markets and some of them had LED strip as standard earlier on (starting with the x290 introduction).

If you still don't believe me, check the owners' manual. Should be available in the download section ;)

The DRLs became an obligatory standard factory equipment in the EU, so they had to install it.
Yes you are right and I’ve just looked you mentioned this before I started the lift
Just reading some threads the relay isn’t needed
If I don’t have to spend money and it’s avoided that’s what I’m looking to do
Got to be a more efficient and cheaper way
Just waiting on a diagram to see what the 2 plugs in the middle of the connector do
 
It seems that in the x290 this function comes from the BCM. You can engage them from MES in the BCM module to test. I've checked in MES and cannot find a function to activate it in the x250 menu. But could be available somewhere else, like for example the cruise control, which has to be activated via the Panda menu :D

Hope someone will be able to resolve this issue.

Pity, but the access to the documentation I have ends with the x250. Nothing newer regarding the Ducato :(
 
It seems that in the x290 this function comes from the BCM. You can engage them from MES in the BCM module to test. I've checked in MES and cannot find a function to activate it in the x250 menu. But could be available somewhere else, like for example the cruise control, which has to be activated via the Panda menu :D

Hope someone will be able to resolve this issue.

Pity, but the access to the documentation I have ends with the x250. Nothing newer regarding the Ducato :(
Ok so the 2 spare are for levelling the lights
 
Yes, electronics is the most tricky thing to do in this modification. I haven't seen the part 3 of the video yet, but I can assume the BCM in the x250 and x290 are different. The headlights functions are changing. The DRLs were not present in the x250. I have no idea if the newer headlights can be added easily (I doubt it frankly speaking), but installing the headlights you have bought should be pretty easy. As I wrote before, you only need to rewire the DRLs from the headlights through a standard 5 pin relay as follows:

pin 30: + from the contact
pin 85: ground
pin 86: markers / side light +
pin 87: not connected
pin 87a: DRLs +

This way the DRLs should work as required by the law: should switch on when you turn the contact on and switch off when you turn on the markers (and low/high beam).

I don't know if it is possible to program the DRLs in the x250 BCM. For my, personally, the new full LED headlights would be the only advantage to make this mod.
Found it 😂
 
Ok so the 2 spare are for levelling the lights
I'd say strange, as there is a levelling system also in the x250. It has an electric motor in each headlight unit. So the signal has to definitely go through the main plug.

That's the description of how the system works on the x250:

The main-beam headlights activation signal is sent to pin 2 of connector B of the M001 Body Computer from the H005 steering column switch unit.

Headlamp alignment adjustment is controlled by two specific buttons on the H091 left-hand control panel.

Pin 4 of the H091 control panel, which allows for headlamp alignment adjustment, is connected to pin 14 of the E050 instrument panel. Reference earth (pin 2) is received from the C022 central dashboard earth.

The M001 Body Computer controls the power supply to the main-beam headlamps and the headlamp alignment adjustment motor by sending an earth signal to relay T01 of the B002 junction unit under the dashboard, thus closing the contact and supplying the main-beam headlamps and the left (F010) and right (F011) headlamp alignment adjustment motors (pin 11 of both headlamps).

This power supply line is protected by fuse F13 located in the B002 junction unit under the dashboard.

Pin 8 of the E050 instrument panel receives the signal allowing the activation of the main beam headlamps, pin 7 sends the command that operates the headlamp alignment adjustment motors built into the headlamps (pin 9 of both headlamps) via a line entering pin 18 of connector C of the B002 junction unit under the dashboard and leaving pin 1 of connector A of the same.

The headlamp alignment correction system can only be activated with the ignition key in the ON position.

The headlamp alignment motors of both headlamps are connected, at the respective pin 13, to the C010 front left earth.

That's the diagram:

1727822246251.png


And the elements description:

B002 JUNCTION UNIT UNDER DASHBOARD
B099 MAXI FUSE BOX ON BATTERY
C010 LEFT FRONT EARTH
C022 Centre dashboard earth
E050 INSTRUMENT PANEL
F010 LEFT HEADLIGHT
F011 RIGHT HEADLIGHT
H001 IGNITION SWITCH
H091 DRIVER'S CONTROL ASSEMBLY (CONTROL PANEL ON DRIVER'S SIDE)
M001 BODY COMPUTER
 
I'd say strange, as there is a levelling system also in the x250. It has an electric motor in each headlight unit. So the signal has to definitely go through the main plug.

That's the description of how the system works on the x250:

The main-beam headlights activation signal is sent to pin 2 of connector B of the M001 Body Computer from the H005 steering column switch unit.

Headlamp alignment adjustment is controlled by two specific buttons on the H091 left-hand control panel.

Pin 4 of the H091 control panel, which allows for headlamp alignment adjustment, is connected to pin 14 of the E050 instrument panel. Reference earth (pin 2) is received from the C022 central dashboard earth.

The M001 Body Computer controls the power supply to the main-beam headlamps and the headlamp alignment adjustment motor by sending an earth signal to relay T01 of the B002 junction unit under the dashboard, thus closing the contact and supplying the main-beam headlamps and the left (F010) and right (F011) headlamp alignment adjustment motors (pin 11 of both headlamps).

This power supply line is protected by fuse F13 located in the B002 junction unit under the dashboard.

Pin 8 of the E050 instrument panel receives the signal allowing the activation of the main beam headlamps, pin 7 sends the command that operates the headlamp alignment adjustment motors built into the headlamps (pin 9 of both headlamps) via a line entering pin 18 of connector C of the B002 junction unit under the dashboard and leaving pin 1 of connector A of the same.

The headlamp alignment correction system can only be activated with the ignition key in the ON position.

The headlamp alignment motors of both headlamps are connected, at the respective pin 13, to the C010 front left earth.

That's the diagram:

View attachment 453027

And the elements description:

B002 JUNCTION UNIT UNDER DASHBOARD
B099 MAXI FUSE BOX ON BATTERY
C010 LEFT FRONT EARTH
C022 Centre dashboard earth
E050 INSTRUMENT PANEL
F010 LEFT HEADLIGHT
F011 RIGHT HEADLIGHT
H001 IGNITION SWITCH
H091 DRIVER'S CONTROL ASSEMBLY (CONTROL PANEL ON DRIVER'S SIDE)
M001 BODY COMPUTER
Thanks for the research really appreciate it
Yes I don’t understand what the guy means he’s not making sense one bit… he now says he think he bought lamps without levelling
 
I'd say strange, as there is a levelling system also in the x250. It has an electric motor in each headlight unit. So the signal has to definitely go through the main plug.

That's the description of how the system works on the x250:

The main-beam headlights activation signal is sent to pin 2 of connector B of the M001 Body Computer from the H005 steering column switch unit.

Headlamp alignment adjustment is controlled by two specific buttons on the H091 left-hand control panel.

Pin 4 of the H091 control panel, which allows for headlamp alignment adjustment, is connected to pin 14 of the E050 instrument panel. Reference earth (pin 2) is received from the C022 central dashboard earth.

The M001 Body Computer controls the power supply to the main-beam headlamps and the headlamp alignment adjustment motor by sending an earth signal to relay T01 of the B002 junction unit under the dashboard, thus closing the contact and supplying the main-beam headlamps and the left (F010) and right (F011) headlamp alignment adjustment motors (pin 11 of both headlamps).

This power supply line is protected by fuse F13 located in the B002 junction unit under the dashboard.

Pin 8 of the E050 instrument panel receives the signal allowing the activation of the main beam headlamps, pin 7 sends the command that operates the headlamp alignment adjustment motors built into the headlamps (pin 9 of both headlamps) via a line entering pin 18 of connector C of the B002 junction unit under the dashboard and leaving pin 1 of connector A of the same.

The headlamp alignment correction system can only be activated with the ignition key in the ON position.

The headlamp alignment motors of both headlamps are connected, at the respective pin 13, to the C010 front left earth.

That's the diagram:

View attachment 453027

And the elements description:

B002 JUNCTION UNIT UNDER DASHBOARD
B099 MAXI FUSE BOX ON BATTERY
C010 LEFT FRONT EARTH
C022 Centre dashboard earth
E050 INSTRUMENT PANEL
F010 LEFT HEADLIGHT
F011 RIGHT HEADLIGHT
H001 IGNITION SWITCH
H091 DRIVER'S CONTROL ASSEMBLY (CONTROL PANEL ON DRIVER'S SIDE)
M001 BODY COMPUTER
This is what he now says , I will try today has im
Off work so will follow every colour wire and wire at a time
But will leave the 2 I mentioned which will be for drl
Like you mentioned this is only the change in the facelift
The plug from old headlight does fit I did try but when tried turning lights on low beam worked and main but high beam came from indicator bulb I can’t remember which way but one of the beams didn’t work the indicator lit up
 

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Today I will try this way you said because I have some of these 5 pin relays in my shed I remember last night I removed a satellite from motorhome roof which was powered by this 5 pin relay
So I will try 1 headlight but …
First I need wiring diagram but on the colour of the wires the Italians used 😂 because frankly speaking they use any colour wires they have on the day on the belt line 😂 my friend has 2011 ducato anc his colour headlight wires are totally different so they definitely change colour different years
Looking at mine headlight plug
My ducato is 09 maxi 160 3.0 multijet 160 comfortmatic and I’m lucky enough because old plug and new are the same lay out pin wise and wire colour some they just added stripes 2 tone to some
Even earth wire is same pin it looks because not only is it black but very thick to others
Just 2 new pins in the middle I mentioned
Which I think you are correct its dlr it’s got to be ffs nothing else new
Now like I say what colour wired do what on head like on ducato or what pin should I say
I need headlight socket connector diagram
 
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