While it might not seem that there has been much going on recently, my one hour per day minimum has actually been reaping some results when if I had any sense at all I would have been under a duvet somewhere rather than crawling around under small foreign vehicle and fabricating obscure parts in the rain and wind.
The reward is that all of a sudden, the 7 hours per week add up, and there are enough bits to actually bolt something onto a car.
So there are several small projects going on right now: one of which is that having availed myself of both a couple of sump guards and a front bull bar, I needed the means to fit them.
For the uninitiated (one of whom is usually me) the mountings for these items are only fitted to 4x4 models and neither my car or van are real 4x4's. In truth they are not even real Fiats; but hopefully we can overlook that small detail.
The 2 items in the pic are front suspension tie bar mounts. The manual actualy sez "Radius rod front connection to body bracket"
Take your choice but this is a 'Tie rod' which happens to mount between the 'Radius rod' and the body.
This isn't a competitition but the more asture viewer will notice that the 2 mounts are different. One is a normal 2WD (2 wheel drive) item and t'other a 4x4 with a mounting plate attached.
And just before we get into this; our mate Pandasport would at this point be itching to inform us all that these 4x4 brackets were actually fitted to a few 2WD models which used them to mount something else but that is a whole other story.
The extra mounting plate is also raised to allow access to the tie bar nut so this is the section I bent up using 2.5mm plate. You will notice that the angles are not 90 degrees.
As is my habit I used a beer carton to make a template to get the position of the threaded holes.
Well not threaded holes at all really. Just nuts welded behind the plate.
Originally these are 8mm nuts but I used 10mm items because I could, I had some and I wanted to.
It is pretty crucial to fix the nuts in the right place, so I loosely mounted them to the bullbar for welding. Remember not tohave the bolt poking through the nut as any welding spatter will get onto this excess thread and prevent the bolts removal.
After lots of measuring and trimming the plate was tacked prior to being measured a couple more times before final welding.
So this is almost finished. I made up two pairs of these brackets. The bullbar will be going on the van while the Panda Terra will get just a sump guard for the time being.
The first pair I made I sprayed 2k black, looked fantastic and are bolted onto one of the cars already.
Also available in red cos I ran out of paint; this pair look hideous