Technical Old wives tales or not

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Technical Old wives tales or not

My Mini 1000 only ever had a working handbrake or about a two weeks either side of the MOT. It was a horrible setup that quickly went out of balance. I adjusted the cables to look similar and chalk marked the tyres. Then pulled on the brake and reversed the car a few feet. The wheel that had turned needed its brake cable pulling in a bit more. MoT guy was always impressed with my hand brake but it never lasted so I got used to parking the car in gear.
Yes, they were open wires that frayed on the right angle turns at the end of the tunnel then again to go down the radias arms pivots, always plastered them in grease. I had a mate who would throw his mini into a bend then yank the handbrake and skid the back wheels to complete the sharp turn.;)
 
Another engine I thought was interesting to listen to was the Magirus Deutz air cooled V8. We went on a motoring holiday to the old East Germany - Hartz Mountains etc - just after they knocked the Berlin wall down and opened up the east again and many of the trucks were these.
Bloody thumper of an engine…deutz of course, still make air cooled diesels, although the smaller ones are generally badge engineered
 
In my first ‘tank’, yes really, an MTLB I had 22l V8 diesel yet it was more fuel friendly than our old Range Rover Vogue!
I now have a much smaller Hotchkiss ‘Kurz’ with a 6.4l Hotchkiss petrol, which the shielded electrics, particularly on the ignition side, are giving me nightmares

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Hi Jock, The Wartburg agents I was foreman at was also a Moskvich Dealer too, along with Mazda and Lada so quite a mixed bunch, I would say Moskvich was at the bottom by a long way. Here is a photo of me in my youth (young free and single etc.) Me on the Vauxhall Victor 101, it was a great car for £20, in the background on left you will see a Moskvich 427 Estate I paid £70 for that as it needed a new starter, but was able to replace the "sprag clutch" on the bendix to sort that. THe top right pic is 24 year old me, in cotton boilersuit (great fun when welding) in my Singer Gazelle 1600 another £20 car (taught the first wife to drive in it " stop telling me what to do! " car shaking like hell "what's the matter, what's the matter", "you are in the wrong f***ing gear!!!". The final pic is my last boat, originally it had the V6 Volvo Penta 150 engine, I fitted a 2.8 turbo from one of the last Ducato 122hp Maxi vans pre ECU 1998? Tweaked the Bosch pump and the turbo and got 26 knots and 4 gallons to the hour on diesel as opposed to the original 30 knots and 10 gallons to the hour of 5 star petrol, sounded good doing that with an open 4 inch water cooled exhaust.
Always thought that era of Rootes vehicles had real style.
 
Hi Jock, The Wartburg agents I was foreman at was also a Moskvich Dealer too, along with Mazda and Lada so quite a mixed bunch, I would say Moskvich was at the bottom by a long way. Here is a photo of me in my youth (young free and single etc.) Me on the Vauxhall Victor 101, it was a great car for £20, in the background on left you will see a Moskvich 427 Estate I paid £70 for that as it needed a new starter, but was able to replace the "sprag clutch" on the bendix to sort that. THe top right pic is 24 year old me, in cotton boilersuit (great fun when welding) in my Singer Gazelle 1600 another £20 car (taught the first wife to drive in it " stop telling me what to do! " car shaking like hell "what's the matter, what's the matter", "you are in the wrong f***ing gear!!!". The final pic is my last boat, originally it had the V6 Volvo Penta 150 engine, I fitted a 2.8 turbo from one of the last Ducato 122hp Maxi vans pre ECU 1998? Tweaked the Bosch pump and the turbo and got 26 knots and 4 gallons to the hour on diesel as opposed to the original 30 knots and 10 gallons to the hour of 5 star petrol, sounded good doing that with an open 4 inch water cooled exhaust.
Moskvich was at the bottom? Maybe the Polski Fiat - derived from the Fiat 125 but with the old pushrod engine - would have slotted in pretty much next in line. We used to get them through with no oil in the gearboxes or diffs - presumably the ones with no oil in the engine didn't make it as far as the ship? and we even had one where the actuating rod in the servo - yes it had a servo! - was adjusted (or not adjusted) so far out that the recuperating port in the master cylinder wasn't being uncovered. Result? The day after the customer took delivery of his lovely new car one of the lads had to go out to him at the end of Princess Street where the car was immovable with the brakes "jacked" fully on. He didn't know what was wrong but discovered that he could free them by slackening a couple of bleed nipples. It took about half a day in the workshop to discover what the problem was which then took about 10 minutes to solve by winding the rod back in - meant taking the master cylinder off to access the push rod. We also used to get cars with vinyl roofs - all the rage at that time - only we hadn't specified the extra cost vinyl roof. We tended just to keep our mouths shut about that one and use it as a bit of good customer relations by not charging them for it (of course we'd paid nothing in the first place) Many years later I was chatting to an older motor trade chap at a wedding and he told me it was because the loaders at the port in Poland had to take their tea breaks in a hut in the middle of the marshaling area - several acres of tightly parked cars - so they ran across the top of the parked cars so they got longer in the hut! Badly dented roofs were knocked out and a vinyl top applied to cover the scratches and slight imperfections when they were offloaded at the UK receiving centre! Don't know if there's any truth to the story but it makes a good "myth". It was a big shock for us going from the DAFs to these. I remember the foreman saying a PDI on a Polski would take about 3 times longer than the DAF and even then you couldn't be absolutely sure you'd "got" every possibility.
 
My Mini 1000 only ever had a working handbrake or about a two weeks either side of the MOT. It was a horrible setup that quickly went out of balance. I adjusted the cables to look similar and chalk marked the tyres. Then pulled on the brake and reversed the car a few feet. The wheel that had turned needed its brake cable pulling in a bit more. MoT guy was always impressed with my hand brake but it never lasted so I got used to parking the car in gear.
As you probably know this was almost always due to the fulcrums under the swing arm seizing. Wasn't unusual to come across them with the spindle rusted solid into the axle arm and the half moon cable guide, having broken away from the spindle, turning against the spindle on the steel of the guide itself. Actually, once they'd done that they worked ok again - for a wee while - until the whole lot came loose altogether and fell off.
 
Love the two strokes , the enduro looks mint 👍🏻, I’ve had vespa & lambrettas since I was 16 doing lots of miles to rallies etc during the eighties with my wife and lots of luggage and minimal tools on board great fun 😂I have four scooters at the moment one vespa and three lambrettas one is a 1971 gp 200 that I bought when I was 19 that I still use regularly 33 years on , it’s a slightly tuned one over sized 200 using a Honda mtx 200 piston and Yamaha 4 petal reed valve conversion quite outdated now with the modern ally barrel kits but it still sounds fantastic, I run it on a castor 927 oil which smells great , just reading i the thread about the freewheel mechanism on the Saab , after a fast run on the scooter if you just shut off the throttle the engine might heat seize so you always needed to pull the clutch and blip blip the throttle .
Steve. Well done with the scooters. When I was younger and not nearly as wise (haha) as now I would not have been seen dead on a scooter. I was never a "Rocker" nor a "Mod" but it was always bikes for me.How wrong I was! Although not a two stroke, sadly, my wife's Peugeot Tweet (Stupid name) is a brilliant little 125 and very convenient, more so than a bike in some circumstances..
Turning to two strokes seizing, in my youthful, blissful ignorance, and showing off to the girlfriend, one day with a stong wind behind us and a bit of a down gradient I wound up the 197 Ambassador (pictured above) and screamed along the A20. Going down a steeper hill I shut the throttle and the little beast carried on until the inevitable happened and it seized. Not having a clue what to do, but thinking it may just be too hot. we sat around for a while and when in my considered (ha) opinion it had cooled enough, I had a go at starting it, and lo and behold it did start! Bit down on power but running, and as I needed it for work I just kept on using it.
When eventually I got some advice from my friendly garage friend Thanks George.. I managed to get the head and barrel off to find it had NO piston rings apart from about 1/2 an inch welded to the piston crown. Not a sign of any others,they must have all gone out the ex port. But it still RAN. I think that is one reason I like two strokes so much, simple, and willing to carry on even when in a dire condition. This applies especially to the little 197cc Villiers of which the 6E was probably the simplest and thus ,perhaps the most reliable of all the 197s
 

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Yes, they were open wires that frayed on the right angle turns at the end of the tunnel then again to go down the radias arms pivots, always plastered them in grease. I had a mate who would throw his mini into a bend then yank the handbrake and skid the back wheels to complete the sharp turn.;)
Many years ago I must admit to having built up the internal actuating levers with a spot of weld. As you no doubt remember the rear shoes sat in slight grooves which used to wear so a spot of weld on them restored the correct angle that the arm exited the drum. That and a bit of copper grease on the pivot between the two levers made a huge difference. It was possible to overdo the weld and I seem to remember that the wheels would then lock very easily on the handbrake.

Someone I knew had a mini that failed the mot on rear service brake so he took out the compensator. He braked hard one day on a single track road, spun around and drove back the way he came.
 
Steve. Well done with the scooters. When I was younger and not nearly as wise (haha) as now I would not have been seen dead on a scooter. I was never a "Rocker" nor a "Mod" but it was always bikes for me.How wrong I was! Although not a two stroke, sadly, my wife's Peugeot Tweet (Stupid name) is a brilliant little 125 and very convenient, more so than a bike in some circumstances..
Turning to two strokes seizing, in my youthful, blissful ignorance, and showing off to the girlfriend, one day with a stong wind behind us and a bit of a down gradient I wound up the 197 Ambassador (pictured above) and screamed along the A20. Going down a steeper hill I shut the throttle and the little beast carried on until the inevitable happened and it seized. Not having a clue what to do, but thinking it may just be too hot. we sat around for a while and when in my considered (ha) opinion it had cooled enough, I had a go at starting it, and lo and behold it did start! Bit down on power but running, and as I needed it for work I just kept on using it.
When eventually I got some advice from my friendly garage friend Thanks George.. I managed to get the head and barrel off to find it had NO piston rings apart from about 1/2 an inch welded to the piston crown. Not a sign of any others,they must have all gone out the ex port. But it still RAN. I think that is one reason I like two strokes so much, simple, and willing to carry on even when in a dire condition. This applies especially to the little 197cc Villiers of which the 6E was probably the simplest and thus ,perhaps the most reliable of all the 197s
I had lots of seizures a long the way , the first Vespa I had I fitted a big bore kit for 125 to 177 it ran sweet for a couple of years doing loads of miles using it for work and rallies through the summers , it started to loose power and had a bit of a rattle so had a strip down and the rings were almost gone and only half the small end bearing was left by it still ran 🤣
 
Many years ago I must admit to having built up the internal actuating levers with a spot of weld. As you no doubt remember the rear shoes sat in slight grooves which used to wear so a spot of weld on them restored the correct angle that the arm exited the drum. That and a bit of copper grease on the pivot between the two levers made a huge difference. It was possible to overdo the weld and I seem to remember that the wheels would then lock very easily on the handbrake.

Someone I knew had a mini that failed the mot on rear service brake so he took out the compensator. He braked hard one day on a single track road, spun around and drove back the way he came.
Had to do the weld trick a few times in the past.;)
 
Had to do the weld trick a few times in the past.;)
Same thing with the first Pandas - like "Felicity" who appears in my avatar picture - Apart from the almost always non working self adjusters, the hand brake levers inside the drum would wear you could build them up with weld, although not worth doing if the pivot pin was badly worn and file the ends back into shape which "recocked" the position of the levers thus allowing more mechanical advantage on the shoes giving a much better handbrake action.
 
Same thing with the first Pandas - like "Felicity" who appears in my avatar picture - Apart from the almost always non working self adjusters, the hand brake levers inside the drum would wear you could build them up with weld, although not worth doing if the pivot pin was badly worn and file the ends back into shape which "recocked" the position of the levers thus allowing more mechanical advantage on the shoes giving a much better handbrake action.
One of the ways that we used to properly centre rear shoes, (after fitting new or wehn the car inevitably came back for poor handbrake) was to drive forward at 20mph and jam handbrake then do same in reverse…repeat until you were happy
 
One of the ways that we used to properly centre rear shoes, (after fitting new or wehn the car inevitably came back for poor handbrake) was to drive forward at 20mph and jam handbrake then do same in reverse…repeat until you were happy
My way is to manually adjust the self adjusters along with a light application of a large copper mallet, until optimum achieved, all done with love and kindness
 
I fully rebuilt the Mini rear brakes but they'd only stay in adjustment for a month at best. It was a well known issue with them.
Are we talking the "old" mini here? if so both the front and rear brakes were manually adjusted with a wee square adjuster. Fronts had two on each wheel, one for each shoe. I found the fronts were often seized and badly out of adjustment. It was very common to find the square adjusting "peg" was rounded off so you couldn't get the key to grip. I also remember you could buy replacement kits which were quite effective.
 
I never had problems with my front brakes. They were easy to adjust just worked. The rears were always crap but as they added virtually nothing to stopping ability I just lived with it.
Cooper discs were fun but I doubt anything that could fit inside a 10” wheel was going to stop very well. They also needed a vacuum servo so more stuff to go wrong.
 
I never had problems with my front brakes. They were easy to adjust just worked. The rears were always crap but as they added virtually nothing to stopping ability I just lived with it.
Cooper discs were fun but I doubt anything that could fit inside a 10” wheel was going to stop very well. They also needed a vacuum servo so more stuff to go wrong.
I don't doubt what you say but I think you were lucky with the drum brakes then. May have been a bit different on "neglected" customer vehicles compared to one, like your's which would no doubt be getting more frequent attention but the adjuster which "hid" behind the steering arm was often rounded off and I've seen many with hopelessly seized rear adjusters.

My Cooper S had front discs and they worked well even if it was a bit inconvenient having to remove the hub when you wanted to change a disc.
 
I don't doubt what you say but I think you were lucky with the drum brakes then. May have been a bit different on "neglected" customer vehicles compared to one, like your's which would no doubt be getting more frequent attention but the adjuster which "hid" behind the steering arm was often rounded off and I've seen many with hopelessly seized rear adjusters.

My Cooper S had front discs and they worked well even if it was a bit inconvenient having to remove the hub when you wanted to change a disc.
I still have my old square brake adjusting spanner that I ground a relief on one end. Long time ago now but I believe it might have been for those adjusters behind the arms.
I would second that the discs on an “S” always worked well in normal use. I did find their limit one day though when I forgot to unlock my trailer brakes after some reversing. Going down a steep hill towing a trailer with a full size Oxy acetylene set on board and a few tools I felt the brakes start to fade. Might not seem a lot but it must have been a fair percentage of the minis weight. When I stopped there were huge clouds of smoke pouring out from under the front wings.

Not sure I would want to be lifting those acetylene bottles around now, even if I still could.
 
I still have my old square brake adjusting spanner that I ground a relief on one end. Long time ago now but I believe it might have been for those adjusters behind the arms.
I would second that the discs on an “S” always worked well in normal use. I did find their limit one day though when I forgot to unlock my trailer brakes after some reversing. Going down a steep hill towing a trailer with a full size Oxy acetylene set on board and a few tools I felt the brakes start to fade. Might not seem a lot but it must have been a fair percentage of the minis weight. When I stopped there were huge clouds of smoke pouring out from under the front wings.

Not sure I would want to be lifting those acetylene bottles around now, even if I still could.
Re the front drum adjusters seized, often had to take the drum and shoes off and free off the adjuster from the inside with heat etc.
I had a Renault 4 Van with my oxy/acetylene full size bottles to do mobile Mot welding jobs when times were hard, the oxygen you could leave laying down, but I could stand up the Acetylene through the little "ladder" hatch? at the back of the roof to use it. Easier with the Mig, customers electricity and I bought gas bottle so only had to pay for filling, unlike my BOC charges , I was paying more in rental than the gas I used per year;).
 
I still have my old square brake adjusting spanner that I ground a relief on one end. Long time ago now but I believe it might have been for those adjusters behind the arms.
I would second that the discs on an “S” always worked well in normal use. I did find their limit one day though when I forgot to unlock my trailer brakes after some reversing. Going down a steep hill towing a trailer with a full size Oxy acetylene set on board and a few tools I felt the brakes start to fade. Might not seem a lot but it must have been a fair percentage of the minis weight. When I stopped there were huge clouds of smoke pouring out from under the front wings.

Not sure I would want to be lifting those acetylene bottles around now, even if I still could.
Quite early on I bought a set of brake spanners which included the open ended one for doing that adjuster behind the steering arm on the Minis. It, the set, consisted of two single hex tube nut split rings, one metric and one imperial - at that time British Leyland (or whatever they were calling themselves at that time) were doing "funny" things with tube nuts and you could never be sure if you were going to need a metric or imperial tool - I remember particularly the allegro which had metric on one end and imperial on the other Maybe metric on the rear and imp on the front? Memory is dull though. Also there was a full ring double ended square to fit adjusters generally and the mini one, at the bottom of the picture with the open end on one end and a hex to do the rear cylinder bleed nipples:

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You'll notice I'm sure that they are Williams Superslims. The Factor I bought stuff from in those days was into Williams tools in a big way and I bought quite a number of that brand from him and very good they are too. This set of 4 spanners was marketed as suitable for Austin/Morris vehicles. The open ended tube nut spanners I keep with my everyday tools and use them frequently but the two bottom I'd pensioned off a long time ago and put them in one of my "geriatric" tool boxes. I was determined to find them for this photo and as I was routling around I also came across a set of very well worn Superslim metric open enders which I must have bought at around the same time - Didn't know they were in there! Surprise surprise though, nestling at the bottom of the compartment were the two FIAT branded open enders:

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You'll notice they are 10,11 and 13,17 in size. by far the most common sizes especially on the older cars. They must have been from one of the FIATs I've owned over the years, can't think which one though? Or they might have been from my friend's 500 or another friend's Mirafiori? back in the day when manufacturers thought you might actually have some chance of sorting a problem at the roadside.

Re the front drum adjusters seized, often had to take the drum and shoes off and free off the adjuster from the inside with heat etc.
I had a Renault 4 Van with my oxy/acetylene full size bottles to do mobile Mot welding jobs when times were hard, the oxygen you could leave laying down, but I could stand up the Acetylene through the little "ladder" hatch? at the back of the roof to use it. Easier with the Mig, customers electricity and I bought gas bottle so only had to pay for filling, unlike my BOC charges , I was paying more in rental than the gas I used per year;).

For a number of years, especially when I was teaching the welding evening classes - yes I did welding as well as the car classes, really only ever saw Mrs J for an hour or so at bedtime and at weekends in those days - I had a half size BOC cylinder for the (MIG 5%) and also half size oxy acetylene cylinders too. They were kept in my garage at home and I very foolishly tried to get my insurance company to give me cover. Silly me! They just about had a heart attack so I got permission to keep them in the school workshops where I taught the evening classes. Being only half size they were easily transported - but still quite heavy to lug in or out of a vehicle. However most of my students, not surprisingly, wanted to learn MIG/MAG or MMA (stick) and the demand for Oxy acetylene dropped away to just about nothing. So I dropped the gas welding part of the course, returned the cylinders to BOC and carried on with just the MIG cylinder. When I stopped the evening classes I kept the MIG cylinder for a few years but it was a silly expense paying rental to BOC for a cylinder I used only occasionally so I gave that one back too. So now I only have the ability to use the stick welder, which, if I say so myself, after all these years, I'm not too shabby at using. But if a big enough job comes along on thin metal, I'm going to get a no rent cylinder from SRS (my factor) who keep them in stock as many of the local garages use them. Although I still have the regulators, torches, hoses etc, I doubt if I'll ever have oxygen or acetylene cylinders again - although I have been looking at Oxy MAP just of late, more for applications like you describe above than for actually welding. I believe Oxy MAP is pretty marginal temperaturewise for welding anyway?
 
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