Eh up all,
For what it’s worth a couple of points I got out of fixing the 500 DRL this weekend.
On the passenger side, not sure about drivers yet, I thought I would try and replace the drl without taking the bumper off.
Jacked up and took wheel of, removed 4 x self tapper, 3 x 10mm nuts ( plastic and metal) removed inner wing and hey presto- easy access to drl.
I think it’s as quick if not quicker than bumper off, plus no need for anyone’s help.
Also noted once my drl was out that the unit had failed because on of the 4 copper pins on the multi plug was gone


Pissed wet through in the multi plug so guess it’s water damage, anyway if it happens to you just make sure you find the broken pin. Mine was stuck in the wiring harness connection, managed to break into this and found the male pin in the female connections.

. Not sure what would have happened if I would have struck the new unit in without checking. Used some silicone grease on the pins on the new unit.
Final point and if anyone can shed any light on this
The drl bulb connections look like they have really deteriorated, could this be the bulb I’m running. I’m using the flebay ones that have the whiter light, blue tinted ones still 12v but I’m guessing they run warmer than standard ones hence could they be heating the holder and deteriorating the plastic:idea:
Hope the above might help someone, all advice welcome as usual
Cheers all