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Panda (Classic) John Dragon Man's 4x4 Sisley

Introduction

Hello!

Well, I have been waiting a long time to do this!

Introducing (Drum roll please!).....

Edit: about half way through the time it took me to get the car on the road it found the name Talon. So everyone Meet:
Talon. My Fiat Panda 4x4 Sisley:

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Great Looking car.. As i am sure you all agree!

It has its Good points:

No Horrid noises in any gear and the 4x4 system works and sounds brilliant! Its a Sisley! And it came with some nice extras such as the light grill covers.

and also nice low mileage.
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And it has its bad points... Lots of bad points:

Mid body rust, This is the worst on the drivers side (in the UK) front wing:
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The Doors are Rusty.. Ok, i did expect this as it seems to be a common thing on most Fiats over 10-15 years old:
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And the other Door, Not as bad.. I may be able to save this side!
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"Phantom Electronics" the electronics do what they want to do, when they want to do it. No Switches necessary!

Also the Fuse box now lives here :( That means that a flap has been cut in the pocket :(
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The Exhaust is very broken, in multiple parts. even the down pipe!
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Lastly and by far the worst, Under body rust. Now its not as bad as it could be. The rear sills on both sides have a small 1 - 2 inch hole in them. No biggy.
I have still yet to remove all the plastic wheel arch liners and have a proper look.
Here's a picture from the front drivers side wheel arch, its only a skin so a easy repair:
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A bit of work needs doing to the brakes, pads i think. The fluid needs changing and the drivers side front brake pipe is corroded so i will replace that.

Also the engine needs a good cleaning up, a full on service replacing the water pump, cam belt, tensioner pulley, distributor cap and rotor arm, filters, oil, radiator, coolant and starter motor.

I also need a few things like a locking filler cap, the little clips that hold the air box together, a new boot gas strut and a non damaged back bumper.

Its the car I have always wanted right from when I was a young lad. So you can imagine how I was when I won it on eBay for a grand total of £547. Getting it from Wales To my home town of Derby Cost me £135.

With some love, care and late nights I reckon I can turn it into a cracking motor!

Oh and stay tuned as I will be keeping a Video Log of what I will be doing to the car on Youtube!

This is the video i took just as the car transporter left from delivering it:




See the rest of the videos Here: Fiat Panda 4x4 Sisley Restoration Video Logs

See my Youtube Channel >>>Here<<<

Also Click Here for more up to date pictures of this car!

I am so very proud to be the owner of a Fiat Panda 4x4 Sisley!

:D:D:D


Edit: this is how Talon looks now:



:eek::cool::cool::cool::yum:

Since then Talon has gained more lights, and now has some blue rust free Seat Marbella doors. I had also converted him to Fuel injection, however the parts i used were old and worn so now it is back on Carburettor.

This thread has its ups and downs but through the years Talon and myself have pulled through.

When you are done reading this thread, be sure to check out the little red scrap yard rescued Seat Marbella thread and also Project Fallout!

Peace all and enjoy the thread, videos and pictures!
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Was good seeing you at thoresby john. Did you suss out the Ferrari was a kit car lol ?? I will find out those details for you for the car show at renishaw and maybe see you there. It's just off junc 30 off m1. Dave
 
Respray or roller job?

I'd be interested in knowing what a full glass out and prepped respray would cost.

The only thing is it would turn an everyday car into a high days and holidays car, and as I've found with the white CLX - one that is too good for me!
 
Respray or roller job?

I'd be interested in knowing what a full glass out and prepped respray would cost.

My experience of going elsewhere for a paint job has shown me that you get what you pay for.

A proper respray ideally needs to be done in an oven. Paying a bodyshop that has the right facilities and level of skill, and desire to put out a good job will cost around £2500 for a Panda.
 
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couldn't agree more vern. You can get a pretty good job done with limited kit but you never gonna get it perfect like a pro can with a dust free booth and oven etc. That said I'm not sure the ultimate finish of that route is always required - depends what your end goal is with the respray.
 
So. what did i get for Talon then?

one Rust free door, and one somewhat rust free door!















now that is the kind of door rust i can sort out!

just a note, theres a post in the classifieds section selling multiple panda parts. his "stock" is a little gold mine. he has multiple brand new parts and loads of 2nd hand parts. if you need something.. anything.. give him a ring!
 
So. what did i get for Talon then?

one Rust free door, and one somewhat rust free door!















now that is the kind of door rust i can sort out!

just a note, theres a post in the classifieds section selling multiple panda parts. his "stock" is a little gold mine. he has multiple brand new parts and loads of 2nd hand parts. if you need something.. anything.. give him a ring!

Cracking mate!
 
just bought 500ml of rust converter. the same stuff they use on sea going boats and ships so it must be good stuff!

i am going to catch this rust before it goes into the "eats all the way through the skin" phase.

these doors are going to get rust proofing like no one has ever seen before.

the white one does have filler in the bottom of the door but that was because of a dent.. not because of rust :D

its a good job so i am going to leave it as it is.. maybe give it a little bit of sanding near where the bottom of the trim sits.

i also need to make up a template of where the holes for the trim clips need to go.

should be all good.
 
just bought 500ml of rust converter. the same stuff they use on sea going boats and ships so it must be good stuff!

Jenolite is the stuff the military use, and I've used many times before on landrovers and various other rusty cars gates etc, it's basically phosphoric acid which reacts with the iron oxide and turns the rust into iron phosphate (a white powder) and oxygen, while not touching the good metal it is expensive though

http://jenolite.net
 
John it was a Toyota mr2 with a fibreglass kit fitted, add in a few genuine Ferrari parts like alloys and it fools most people. Having said that its cost my mate 10k to build it !!!! Better than upwards of 40k tho. I was just having a go in it lol.

As for jenolite it's VERY effective. But as already said its expensive.
 
i did a bit of work today on the doors.

the rust had worked its way a fair stretch under the sealant and lip.

however i have chased it all the way and i think i am at a point where i can say i think i have found it all.

i am going to have to reseal it all as i have opened the lip up using pliers and a flat blade. it was a must do thing to do though.

check these pictures out..











yeah pretty sure i can save that.

i have scraped all of the larger chunks of rust out, i do have to wire brush it, and more scraping is needed.

so far no holes have appeared in it!

i think the rust converter will do the job, i will be able to bend it all back into shape after painting it inside the lip then when its dried i will just fill the door full of what ever oil is the best to use. then waxyol. or the other way around..
 
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well.. all loose rust chipped off. i found 2 small holes in the lip that the door skin folds over i think i can leave them there though.

i have painted everything with the rust converter, even between the skin and the lip..

heres some pictures:







i still have some more work to do on this corner. it needs the paint sanding back.










This is the stuff i am using:


am i doing it wrong? as i am not sure... i know i can hide most issues with filler. though i would like to use as little as i can.

please do comment.. i'm going to need all the help i can get. i have never done bodywork before.
 
John, what you are doing is ok, but I think I would have cut those sections out and put in some fresh metal, what's there looks very thin and even with the rust converter it might not last all that long before it starts to come back.

You also need to remove as much of rust as possible when doing this sort of thing, looks like you have only scraped it back? A wire wheel on a drill works ok but a poly strip and clean disc on a grinder is much more effective, there are also rust remover gels that can be used aswell.


Are you planning on painting the car yourself then John?
 
i cant spray anything to save my life. it would have to go to a pro.

as for cutting metal on the doors and welding new in, i dont think i am capable of doing that.. i am more of a "industrial" welder than a elegant welder..

truth be told, i cant see me ever getting talon cosmetically looking good. all little dents filled with filler, the doors all painted up nice. i just dont have the skills for that kind of thing.

i know i am going to make a huge mess of this door but it will be the best i can do with what i have. sadly bodywork wise i have nothing really.. and naturally i will be trying to do everything as cheap as i possibly can.

i only keep going with it because.. well.. .. err.. i dont know i just do it because panda.

i guess its why fallout will be a better car for me.. other road users will stay away from me and if it does get a scratch or dent it wont matter.
 
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John, what you are doing is ok, but I think I would have cut those sections out and put in some fresh metal, what's there looks very thin and even with the rust converter it might not last all that long before it starts to come back.

You also need to remove as much of rust as possible when doing this sort of thing, looks like you have only scraped it back? A wire wheel on a drill works ok but a poly strip and clean disc on a grinder is much more effective, there are also rust remover gels that can be used aswell.


Are you planning on painting the car yourself then John?

I agree with this. I tend to flap disc and or wire cup on a grinder the metal to shiny and cut out the bad bits. Then I use the rust converter (similar to what) you have. I like to under coat with a good zinc primer like Galvafroid before painting too.

That said, grinding would almost certainly have made a hole and more work. Doing what you are is fine for now - it will come back though, but then you will have more experience and it will be easier!! (y)

Oh and painting. Just remember once you have smoothed with filler, the next layer of primer, paint, or Raquel will never hide or smooth a blemish it will make it worse! So always make sure the coat you are about to spray over is perfect!
 
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