General Fiat 500 boot won’t open manually, will with key

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General Fiat 500 boot won’t open manually, will with key

Gemsz3

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I have a 2015 Fiat 500 (no sun roof). Recently the boot won’t open manually without pressing the boot undo button on my key. Please can anyone help!?
 
Literally had to look at this issue today with a friend who has bought a 2010 500 for his daughter.

The wiring loom to the boot was wrapped up in electrical tape and bound with cable ties. It’s a common issue for 500’s and many other cars. The wires go brittle with age and fail. We’ve had it fixed multiple times on our 500c.

We take it to an auto electrician and pay about £80 to have them fix. Alternative is to pick up a repair loom and fix it yourself.
 
The release is electrical, irrespective of whether unlocking with the handle or the remote; if using the handle, then a microswitch inside the handle completes a circuit to send the control signal.

The extremely common hatch wiring failure is responsible for the vast majority of boot opening issues. But if it unlatches normally using the button on the remote, then the power to release the lock must be getting passed through the loom. So in this case, it could either be a partial loom failure preventing the control signal from the microswitch from passing, or a failure of the microswitch itself.

Microswitch failure is also quite common, as its position inside the handle means it is easily compromised by both dirt and corrosion.

If you want to investigate further yourself, first disconnect the battery from the car using the quick release on the battery terminal. This is important; messing with a faulty loom could cause a spurious electrical feed to be passed through one or more of the car's electronic modules and this could result in considerable collateral damage.

Then peel back the grommet where the rear hatch wiring enters, and inspect the cables carefully for damage or signs of a previous repair. If all is sound in that area, then you need to check the handle is working correctly from an electrical point of view.

Replacement handles aren't cheap, and the individual parts aren't available from Fiat or the motor trade, but competent DIY folks can dismantle the handle and replace just the microswitch; something suitable can be sourced from the likes of Farnell or RS components. You can also try using a contact cleaning spray on the microswitch (and doing this periodically could prevent premature failure), but don't use WD40 as it may damage the plastic components, as well as leaving a sticky residue which will attract more contamination.
 
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Check if the handle goes back forward after squeezing it. If not insert some rubber between the moving part and the chrome. I've pushed in some rubber to make the handle return to it's normal position after opening the booth.
And the wiring is a known suspect as well. Make sure to buy silicone wiring to go in. Bought my loom from Amazon. Pics in my Topolino Grigio thread.

gr J
 
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