Technical 2008 Fiat 500 Diesel, electrical faults/starter motor issues.

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Technical 2008 Fiat 500 Diesel, electrical faults/starter motor issues.

Just a thought, is low battery voltage a problem caused by little use as you say daughter was learning to drive so maybe not using car enough to fully charge the battery, or perhaps the alternator is not doing it job.
As a very rough guide without any tools, at night in dark with the headlights on facing a wall , start the car up and rev slightly, you should see the headlights get brighter if alternator is working.
Thanks @bugsymike, I’ll give that a go.
 
As a very rough guide without any tools, at night in dark with the headlights on facing a wall , start the car up and rev slightly, you should see the headlights get brighter if alternator is working.
Just as a little side note to this, the alternators on these little fiats are very powerful with the electric power steering, therefore you might not see the lights getting brighter when you rev, you might find they dim if you turn the steering to full lock.

The Clicking you get when trying to start the car is an indicator of a low battery, There is enough power to activate the solenoid on the starter motor, but then when the starter tries to turn there is not enough power and the solenoid deactivates which is why you get that clicking.

The earth problem might be fixed its just the battery is low now.
 
Turn key, power comes on in car, dashboard lights up etc, turn key to ignition and it just clicks somewhere under the engine, after a few goes when cold it will fire up and drive fine, however When it’s warm it just won’t turn over, just the clicking sound. After many tries it occasionally doesn’t make the clicking sound.

Mine did this with that corroded nut.. only warm though.. needed a push start at a CovidTest Centre :rolleyes:

Thought Id better fix it at that point :)


Generally any Battery will perform better when Warm than Cold .. thats how they are ;)
 
Turn key, power comes on in car, dashboard lights up etc, turn key to ignition and it just clicks somewhere under the engine, after a few goes when cold it will fire up and drive fine, however When it’s warm it just won’t turn over, just the clicking sound. After many tries it occasionally doesn’t make the clicking sound.
Classic flat battery symptoms-clicking, I would see if there's a parasitic drain even though the Bluetooth module appears OK ?
 
Fundamentals of the Starter circuit :

Battery power is key..its the ONLY power at this point

Then you need a Great circuit to pass that power through the starter

Engine is basically hanging on Rubber

So you Need that Chunky Black Earth cable

A Red Power cable.. just as Chunky
@CazzyG

Those jumpleads you tried..

did you try with a 2nd battery ??

Thats a FREE and 'tool free' 5 minute test you can do :)
 
I didn’t try with a 2nd battery, how would I do that please?

There will be information out there that explains this clearly 'youtube' etc

But essentially you want the Red jumper cable with a Croc clip either end

Connect to the 500's Red - Positive battery terminal ( over the cable clamp) onto the metal clamp

Other end goes onto the 'donor battery' Red - positive terminal either over the metal clamp if its fitted in a car..

Or direct to the metal battery terminal
Positive : + plus if its just a spare battery


The Black Negative cable

One croc clip onto the Donor battery Negative : - minus.. or the metal clamp

(Still no electrical circuit until you place the other end of this Black cable onto the 500's Engine Metal)

Before you do this 'for real' watch a few videos... and figure out what comnections look like on your cars

Trickiest bit could be where to get the croc clip to stick - clamp onto the 500's engine metal


Do your research... the 500 owners manual might be of help :)


Any further questions feel free to ask (y)
 
Hi everyone,
I'm a newbie here and I've tried searching the forums a bit and I can find threads on starter issues, but no solutions! so here goes...
*In August we travelled to the South coast to buy a lovely little Fiat 500 for my daughter. It was a private sale, and sold as seen and it was all fine. Drove 150 miles back home, like a dream. Drove it here and there occasionally but not a lot as she's only learning to drive. Seemed a little tricky to start now and again - often took a couple of turns of the key to get it to start.
*September battery died and as we were outside a Halfords store, ended up buying a new battery from them.
* October the power steering started to fail intermittently.
*Car sat for a while, then in December a mechanic I know replaced the power steering motor with one from eBay. Car ran fine, so I took it away, then power steering failed AND it wouldn't start. He took it away, a few days later I got it back and he said he'd cleaned up some wires and that there was damp in the fuse box so he had dried that out too. He also did a service and took it for MOT while he had it.
*Power steering intermittently failing and starting issues still, stating issues especially when it had been driven/was warmed up. Got stuck in Sainsburys car park as it just would not start again.!! Had lost faith in 1st mechanic so I didn't go back to him.
*After reading on here about earth strap issues I tried the trick of a jump cable from Negative to a bit of metal on the engine and the little car roared into life!! Yayy!
*Took car to a different mechanic who cleaned up 1 earth strap and bypassed the other one with a new strap (as he said that was in an awkward place to actually remove and replace) Power steering issues seem cleared up, but still having issues with starting. still takes a few turns of the key to start it up, and once it's been driven will not start up at all, just makes a clicking noise. That mechanic said that if the problems persist that it would need an auto-electrician to check it out (but he didn't recommend anyone) or to just trade it in for a petrol one as he didn't know why we bought a diesel in the first place!

So far the power steering is ok, it's just the issue of getting the car to start - few turns of the key from cold and it will start, once driven it will not start up at all.

My daughter is heartbroken and can't really afford to trade it in for a different car, this cost her £2100, and so far about £300 for repairs, service and MOT, so she doesn't want to throw that all away.

I'm getting so desperate that I'm even contemplating taking it to our local Fiat dealer - but not sure we can afford their fees!

Any suggestions of what it may be would be greatly appreciated!
CazzyG
Hi mate

I’m having the same issues as you’ve described too mine is a 2007 1.3 diesel and I’ve recently fitted a new battery and now when it’s cold it starts when it’s been rubbing on a journey as soon as I start it it won’t crank sometimes the starter clicks sometimes it doesn’t but it will bump start, I’ll let you know as soon as I’ve sorted it. Did you manage to rectify what it was
 
Hi mate

I’m having the same issues as you’ve described too mine is a 2007 1.3 diesel and I’ve recently fitted a new battery and now when it’s cold it starts when it’s been rubbing on a journey as soon as I start it it won’t crank sometimes the starter clicks sometimes it doesn’t but it will bump start, I’ll let you know as soon as I’ve sorted it. Did you manage to rectify what it was
Just a small point and unlikely if no other issues, like using water or oil etc. But I went out to a guy who wanted a starter fitting, on inspection it turned out he had thought he had a dodgy starter and called a breakdown firm, who on finding the starter didn't turn thought a quick "tow" start would get him on his way!
I found water leak from headgasket had got into cylinders causing a hydraulic lock which when the "helpful" breakdown towed his van bent the conrod on one cylinder basically destroying the engine! :(
Personally I would strongly advise against towing or bump starting any modern vehicle and particularly diesel a engine due to much higher compression loads etc.
 
It's very easy to rule out the starter and it's power supply, connect a temporary wire to the start solenoid signal wire, if it won't crank at any point a quick DAB on the battery would check its operation and could be left in place for a while securely held in place and insulated if that proves reliable then it's the start signal system and it's components( one of our Accords had a failed ignition switch and a different Accord had a "dead sector" on the starter where its good one moment dead the next took some time to work that one out.
 
If no other choice and you know the cam belt is in good condition, then possibly second or third gear with a gentle lift up of the clutch if tow or steep hill permit, to minimise shock loading to the system, but ideally avoid if possible.
 
Valid point Mike (y)

But if you drove it 20 minutes ago..and the levels are all holding.. personally I would still push / tow :)

My jtd that did this needed a pushstart once I arrived at a covid test site :(
Yep back in ~2010 when the earth lead broke on the front of the gearbox of my Punto 1.3 multijet, I got very good at bump starting the car for the few days it was down till I could get it working again, this is also why I added a second earth high up on the engine so I wouldn’t have to go through that again
 
Had a new starter motor fitted last week. Nice man charged me £80, and starter was quite cheap (as i know a motor factors).
ALL WORKING NICELY now!!! Thank goodness!

Thank you everyone for the advice.
 
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