Technical Panda (169) Headlight problem

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Technical Panda (169) Headlight problem

waterman

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Joined
May 14, 2008
Messages
3
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Hello, I have problem with my right headlight. Suddently it stops working the dipped beam (the high beam is ok).
I change the lamps from one side to the other but the problem remains to the right headlight.
I measure it and I found that there is no power to dipped terminal.
Can someone please help me?
 
Look at the connector on the body computer




All models (Saloon and Van)
5540 1 351 TBDIPPED BEAM HEADLIGHTS
Failed operation - Service Solution

225006155_2.jpg
767_2.jpg

Cancels and replaces SN 55.06.10 of 05/02/2010 for validity extension to currently produced cars.

FAULT COMPLAINED OF​

The dipped headlamps do not work.

TECHNICAL CAUSE​

Dipped headlamps cable terminals overheating at the body computer connector.

OPERATIONS IN NETWORK​

NETWORK BEHAVIOUR STANDARDS TOWARDS THE CUSTOMER​

  • Once the customer's claimed fault is confirmed, reassure the customer that it can be solved by restoring the electrical connections for the dipped headlamps.
  • After the operation, show the Customer what has been done and make sure he is satisfied.

SERVICE SOLUTION​

Once the customer's claimed fault is confirmed, replace the connector and the two cable terminals for dipped headlamps using the components of kit no. 71745167, following the instructions in the Operating Cycle below.

OPERATION CYCLE​

  • Disconnect the battery negative pole
  • Remove the body computer housing cover from the dashboard
  • Identify the connector B on the body computer (Fig. 1).
Fig. 1
169000964_2.jpg


  • Disconnect the 10-pole connector B (Fig. 1)
  • Untape the wiring by about 100 mm (Fig. 2).
Fig. 2
169000991_2.jpg


  • Release the secondary lock with lid (1 - Fig. 3) for the connector (2) and open it.
  • With the help of an extractor (3 - Fig. 3) release and take out the terminals (4) from the connector.
Fig. 3
169000993_2.jpg


  • Cut the relevant cables: GREY/BLACK cable (1 - Fig. 4) at pin 7 and GREY cable (2) at pin 8, about 50 mm from the metal part of the terminals.
  • Peel the ends of the cables, wiring side, by around 10 mm
Fig. 4
169000999_2.jpg


  • Cut the sections of cable (fig. 5), supplied in the kit, about 60 mm from the metal part of the terminals.
  • Peel the ends of the sections of cable by around 10 mm
Fig. 5
169001000_2.jpg


  • Insert the thermal shrinking sheath tubes (1 - Fig. 6) in the sections of cable sliding them as far as the terminals, moving them away from the following welding area - which is heat source - to prevent thermal shrinking.
  • Wrap the wiring side and section side exposed lengths of individual cables around one another at the point shown by the arrows and carry out a tin welding.
Fig. 6
169001001_2.jpg


  • Place the thermal shrinking sheaths symmetrically on the weldings (Fig. 7).
Fig. 7
169001002_2.jpg


  • Heat the thermal shrinking sheaths using a bodywork drier until they have completely shaped onto the cables.
  • Fit the ends of the cables in the new connector, supplied in the kit, making sure that they are correctly positioned as shown in the diagram (Fig. 8).
Fig. 8
169001013_2.jpg



Pin

1

2

3

4

5

6

7

8

9

10

Cable colour

=

N

S

V

ZB

HG+HG

HN

H

BR

A
  • Close the secondary lock (1 - Fig. 9) with lid completely until the fastening teeth can be heard clicking into place.
Fig. 9
169001014_2.jpg


  • Tape the wiring in the area of the operation, as far as the connector, using electrician's tape.
  • Before reconnecting the connector, check the conditions of the Body Computer male terminals; if they are damaged, replace the Body Computer (see the Parts Catalogue for the part number).
  • Replace the 10-A fuses (F12 and F13 in Fig. 1) with two new 7.5-A fuses
  • Fit the body computer housing cover in the dashboard
  • Connect the battery negative pole.

AVALABILITY OF PARTS​


Version

Description

Part No.

Q.ty

All models in question

Dipped headlamp connector kit (*)

71745167

1

All models in question

7.5-A fuses

10395990

1 (**)
(*) The kit is formed by:
  • no. 1 10-pole grey connector
  • no. 2 cable sections with terminal
  • no. 2 thermal shrinking sheaths
(**) Each pack contains 10 fuses

CLAIM REPORT DATA​


Version

Operation

Piece

Fault

Position

Time allowance

All models in question

5540135

1

TB

-

0.30 (*)

All models in question

5540136

1

TB

-

0.40 (**)
(*) Time allowance for operation on the connector.
(**) Time allowance for operation on the connector plus Body Computer replacement.
 
Last edited:
Look at the connector on the body computer




All models (Saloon and Van)
5540 1 351 TBDIPPED BEAM HEADLIGHTS
Failed operation - Service Solution

225006155_2.jpg
View attachment 444751
Cancels and replaces SN 55.06.10 of 05/02/2010 for validity extension to currently produced cars.

FAULT COMPLAINED OF​

The dipped headlamps do not work.

TECHNICAL CAUSE​

Dipped headlamps cable terminals overheating at the body computer connector.

OPERATIONS IN NETWORK​

NETWORK BEHAVIOUR STANDARDS TOWARDS THE CUSTOMER​

  • Once the customer's claimed fault is confirmed, reassure the customer that it can be solved by restoring the electrical connections for the dipped headlamps.
  • After the operation, show the Customer what has been done and make sure he is satisfied.

SERVICE SOLUTION​

Once the customer's claimed fault is confirmed, replace the connector and the two cable terminals for dipped headlamps using the components of kit no. 71745167, following the instructions in the Operating Cycle below.

OPERATION CYCLE​

  • Disconnect the battery negative pole
  • Remove the body computer housing cover from the dashboard
  • Identify the connector B on the body computer (Fig. 1).
Fig. 1
169000964_2.jpg


  • Disconnect the 10-pole connector B (Fig. 1)
  • Untape the wiring by about 100 mm (Fig. 2).
Fig. 2
169000991_2.jpg


  • Release the secondary lock with lid (1 - Fig. 3) for the connector (2) and open it.
  • With the help of an extractor (3 - Fig. 3) release and take out the terminals (4) from the connector.
Fig. 3
169000993_2.jpg


  • Cut the relevant cables: GREY/BLACK cable (1 - Fig. 4) at pin 7 and GREY cable (2) at pin 8, about 50 mm from the metal part of the terminals.
  • Peel the ends of the cables, wiring side, by around 10 mm
Fig. 4
169000999_2.jpg


  • Cut the sections of cable (fig. 5), supplied in the kit, about 60 mm from the metal part of the terminals.
  • Peel the ends of the sections of cable by around 10 mm
Fig. 5
169001000_2.jpg


  • Insert the thermal shrinking sheath tubes (1 - Fig. 6) in the sections of cable sliding them as far as the terminals, moving them away from the following welding area - which is heat source - to prevent thermal shrinking.
  • Wrap the wiring side and section side exposed lengths of individual cables around one another at the point shown by the arrows and carry out a tin welding.
Fig. 6
169001001_2.jpg


  • Place the thermal shrinking sheaths symmetrically on the weldings (Fig. 7).
Fig. 7
169001002_2.jpg


  • Heat the thermal shrinking sheaths using a bodywork drier until they have completely shaped onto the cables.
  • Fit the ends of the cables in the new connector, supplied in the kit, making sure that they are correctly positioned as shown in the diagram (Fig. 8).
Fig. 8
169001013_2.jpg



Pin

1

2

3

4

5

6

7

8

9

10

Cable colour

=

N

S

V

ZB

HG+HG

HN

H

BR

A
  • Close the secondary lock (1 - Fig. 9) with lid completely until the fastening teeth can be heard clicking into place.
Fig. 9
169001014_2.jpg


  • Tape the wiring in the area of the operation, as far as the connector, using electrician's tape.
  • Before reconnecting the connector, check the conditions of the Body Computer male terminals; if they are damaged, replace the Body Computer (see the Parts Catalogue for the part number).
  • Replace the 10-A fuses (F12 and F13 in Fig. 1) with two new 7.5-A fuses
  • Fit the body computer housing cover in the dashboard
  • Connect the battery negative pole.

AVALABILITY OF PARTS​


Version

Description

Part No.

Q.ty

All models in question

Dipped headlamp connector kit (*)

71745167

1

All models in question

7.5-A fuses

10395990

1 (**)
(*) The kit is formed by:
  • no. 1 10-pole grey connector
  • no. 2 cable sections with terminal
  • no. 2 thermal shrinking sheaths
(**) Each pack contains 10 fuses

CLAIM REPORT DATA​


Version

Operation

Piece

Fault

Position

Time allowance

All models in question

5540135

1

TB

-

0.30 (*)

All models in question

5540136

1

TB

-

0.40 (**)
(*) Time allowance for operation on the connector.
(**) Time allowance for operation on the connector plus Body Computer replacement.
Thank you for your help but I cannot see the pictures
 
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