Just did Daffo's thermostat yesterday. Normal service resumed but still a bit more air to purge after a few miles running. The old stat looked fully closed but the car was not getting to temp if the temp gauge to be believed. I fitted Original Birth brad from shop4 parts at £23. I am wondering if the sender was the faulty item. Its gone off to work again tonight so I will see if the catch can still generates the same volume of water. I removed the battery tray and a lot of wiring to be able to get at the thermostat. The slowest bit was getting rid of the one shot hose clips and then finding I had not got the ideal size of jubilee clips. All in about an hour and then another hour purging air! AT least the heater seems hotter so a result. Fiat original stat was only another 25p but I didnt notice that until I had ordered.
The price you paid for your Thermostat had me puzzled for a minute there but then it dawned on me Daffo must have the 69hp VVT engine? I was "lucky" in that Becky has the older 60hp engine so has the simpler old thermostat:
https://www.shop4parts.co.uk/?name=store&op=Product&ProdID=470. I ordered some service items, plugs etc, at the same time so was able to avail myself of their free shipping.
As you observed with your's, our thermostat was closed when removed from the engine and looked visually perfect - apart from the bit of corrosion on the outside of the pipe where the hose connects.
Regarding the bleeding out problem. I've now renewed the coolant in both the Punto and our Panda when I did their cam belts and then had to drain the coolant in the Panda again to do the thermostat - so 3 drain downs and bleed outs. On each occasion I've used that "header" pipe I made up which I showed pictures of in a couple of previous posts. Because of the "head" it creates you can bleed out pretty much all of the trapped air before even starting the engine and then, within 5 minutes or so of running (by the time the thermostat has opened) it's all bled out and ready to drive. A further top up - of about a teacup full at most - seems to be always needed whithin the first day of running and then they stabilize.
I've tackled quite a number of those original fit hose clips now and I really don't mess about with them any more, just get violent with them, throw them away, and fit a worm drive in their place. A couple of years ago I bought a big selection box of then from Lidl/Aldi and I used up the last big one doing this thermostat. Can't decide whether to buy another selection box or buy singles from my Factor/Halfords. I suspect buying singles may be an expensive way to do it but the selection box has a number of sizes I know I'll never use. Personally I find the small diameter ones more difficult to deal with?
I suspect renewing the thermostat when doing a timing belt change might be a good thing to do?
PS did your Original birth come with a gasket in the box? mine did. The genuine Fiat one does not and you have to buy the gasket separately which adds a wee bit to the price (and, when I was buying mine, S4p could supply the genuine thermostat but were out of stock on the gaskets!)