Technical  Fiat Duallogic problem, again

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Technical  Fiat Duallogic problem, again

les1466

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Dec 11, 2008
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Hi, I have read loads of people having the same or similar problems with their dual logic gearbox but non seem to be resolved, so I am trying again.

Basically it started when an oil light lit on the dash and the the message "transmission error" apears on the screen. I started noticing a juddering when the car was first pulling and going from 1st to 2nd gear. And quite bad juddering, like clutch judder, when going in reverse.
This gradually got worse and worse over a period of weeks. I took it to several mechanics and changed the gearbox oil, the selespeed oil, but still got the same problem. The car drove fine as long as I didnt stop. At traffic lights it would judder like mad or worse, jump into neutral and not go into gear. The only way I could rectify this was to turn the engine off, sometimes several times, and put it into gear until it went into first.
As you can imagine it was a real pain in the arse!! After trying several garages and non of them having the foggiest idea, I booked it in to a proper Fiat garage.
They stuck it on their test unit and these were the results:

P1744 - Hydraulic circuit pressure sensor
Electrical fault, curcuit voltage out of range.
P1818 - Gearbox control
Mechanical failures, actuator stuck open.
P1773 - Hydraulic curcuit pressure
Mechanical failures, low fluid level.

They then quoted me £1700 to sort it out... Yes I screamed WTF? as well!!
They said they would replace the whole mechanical unit as they do not repair them, and... I might as well get a new clutch while Im at it... Really? Are you throwing that in for nothing??

Anyway, I couldnt afford that and thought I will have to try and get it repaired...
THIS IS THE REALLY WEIRD BIT

The next day I topped up the selespeed fluid up and read somewhere that if I open and closed the drivers door 10 times it resets something.... I thought it cannot do any harm to try, so I did. Would you believe it, the car started to drive perfectly again... Seriously!!!

The car drove perfectly for 3 months, without the slightest of judder or anything. So that puts all the mechanics theory that I had "clutch judder" and needed a new clutch right out of the window.
It drove like a brand new vehicle and I was really happy AGAIN.
Now the bad news... It started again, exactly the same as last time, slight at first and now getting pretty bad.

Now I am at pulling my hair out stage again... I tried the 10 door opening thing, I think that was absolute nonsense now. I have topped up the fluid, thats ok.
I am not a mechanic so dont know about these things but, I cant help thinking there is just air trapped in the hydraulics and and its not quite pushing parts in properly because there is an airlock. That might be absolute nonsense but, does the hydraulics need to be bleed like on a radiator system? If so, does anyone know how.

I know this is an intermittent fault. When I took it to Fiat they must of touched something, or reset something as it started working again normally 2 days after going there. Does anyone know the thing they might of reset as I would rather just do that when the fault apears than pay £1700?

Any help would be so greatly appreciated, or if anyone knows someone that has knowledge of these units in the Manchester area I would be very thankful.

Thank you
Les
 
The next day I topped up the selespeed fluid up and read somewhere that if I open and closed the drivers door 10 times it resets something.... I thought it cannot do any harm to try, so I did. Would you believe it, the car started to drive perfectly again... Seriously!!!

Where did you read this out of interest :confused:

Doesn't reset anything to the best of my knowledge so it must have been a fluke.

You mention topping up the fluid last time. Have you had to do this again :confused:
 
Hi, yes it probably was a fluke and does nothing at all.
I cant remember where I read it but, the first mechanic I was using read it somewhere as well, it may of been him that told it me.

I top the selespeed fluid up every couple of months... It doesnt need a lot, its just that its leaking.
 
Hi, yes it probably was a fluke and does nothing at all.
I cant remember where I read it but, the first mechanic I was using read it somewhere as well, it may of been him that told it me.

I top the selespeed fluid up every couple of months... It doesnt need a lot, its just that its leaking.

Where exactly is it leaking from? Any of the sensors :confused:
 
Hi, yes it probably was a fluke and does nothing at all.
I cant remember where I read it but, the first mechanic I was using read it somewhere as well, it may of been him that told it me.

I top the selespeed fluid up every couple of months... It doesnt need a lot, its just that its leaking.
try these guys! i had a leak on my gearbox (dualogic) http://www.wad-alfaromeo.co.uk/
 
I dont know mate, I dont know where the sensor are?
I know its leaking somewhere near the little tank you put the selespeed fluid in.
 
sorry yes they did fix it ..some Hydraulic bit on gearbox! plus they have all the gizmo's of fiat main dealer
 
Hi I'm basically jabbinga similar problem and wanted to start off with typing up the selespeed oil. Can someone please tell me where the selespeed fluid reservoir is. Is it the one near the driver side corner under the bonnet that says tutella on the cap ?
Thanks
 
Hi I'm basically jabbinga similar problem and wanted to start off with typing up the selespeed oil. Can someone please tell me where the selespeed fluid reservoir is. Is it the one near the driver side corner under the bonnet that says tutella on the cap ?
Thanks

Its where I've advised I suspect. Have you looked?
 
Thanks for your help panda. I found the container where you advised and topped it up. Unfortunately, I discovered that there is a leak in the part that connects to the reservoir. I'm not sure what the part is called but it's number is 162a. Not sure if i should try to replace it or how much it costs. Any advice would be greatly appreciated.
Thanks
 
Thanks for your help panda. I found the container where you advised and topped it up. Unfortunately, I discovered that there is a leak in the part that connects to the reservoir. I'm not sure what the part is called but it's number is 162a. Not sure if i should try to replace it or how much it costs. Any advice would be greatly appreciated.
Thanks

Can you provide a picture?

Is is the rigid high pressure pipe :confused:
 
hi,
Just sent you a pic via pm. Don't think its a pipe that's leaking. I think it's the part i've highlighted that has a leak and the oil leaks on to the selespeed reservoir plastic container.
Please let me know what you think.
Thanks,
 
At first from the seal, i isolated it and after that it started leaking from the sensor body , i isolated it also and now seems ok. I am curious bcs it had a small open gap on its body and it looked like it was that way from the factory, i am afraid if it inflicts any other damage in the future bcs i isolated it in total? So it is just a sensor or has some other function?
 
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