Technical Viscous coupling differential... costly repairs??

Currently reading:
Technical Viscous coupling differential... costly repairs??

Joined
Jan 24, 2008
Messages
120
Points
21
Location
Belfast
Hi All!

Okay maybe a BIG mis-understanding on my part .. i was on Wikipedia looking at different types of differentials and what their purpose was and how effective they were for different situations and i came across this below. What worried me was that it explained that the viscous type differential that i believe is the same as fitted to the Panda are inefficient in that they loose power and dont stand up well to abuse. So much so that after about 60,000 miles because of wear they act as an open differential, the only remedy for this being to replace the whole unit itself as its unserviceable. I just wanted to know if any of you guys had heard anything about this? Whether it applies to the Panda? and if it does, is it going to be the case... when 60,000 miles get clocked up are owners going to be in for costly repairs to make sure their 4x4 is still acting as a 4x4?

Cheers Steve



The viscous type is generally simpler, it relies on hydrodynamic friction from fluids with high viscosity. Silicone-based oils are often used. Here, a cylindrical chamber of fluid filled with a stack of perforated discs rotates with the normal motion of the output shafts. The inside surface of the chamber is coupled to one of the driveshafts, and the outside coupled to the differential carrier. Half of the discs are connected to the inner, the other half to the outer, alternating inner/outer in the stack. Differential motion forces the interleaved discs to move through the fluid against each other. In some viscous couplings when speed is maintained the fluid will accumulate heat due to friction. This heat will cause the fluid to expand, and expand the coupler causing the discs to be pulled together resulting in a non-viscous plate to plate friction and a dramatic drop in speed difference. This is known as the hump phenomenon and it allows the side of the coupler to gently lock. In contrast to the mechanical type, the limiting action is much softer and more proportional to the slip, and so is easier to cope with for the average driver. New Process Gear used a viscous coupling of the Ferguson style in several of their transfer cases including those used in the AMC Eagle.
Viscous LSDs are less efficient than mechanical types, that is, they "lose" some power. They do not stand up well to abuse. In particular, any sustained load which overheats the silicone results in sudden permanent loss of the differential effect.[4] They do have the virtue of failing gracefully, reverting to semi-open differential behaviour. Typically a visco-differential that has covered 60,000 miles or more will be functioning largely as an open differential; this is a known weakness of the original Eunos Roadster sports car. The silicone oil is factory sealed in a separate chamber from the gear oil surrounding the rest of the differential. This is not serviceable and when the differential's behaviour deteriorates, the VLSD centre is replaced.
 
Fortunately, Steve, the Panda does not have a viscous LSD (limited-slip differential) as described in your Wikipedia article. It has a viscous coupling between the propshaft and the rear diff. This coupling is not subject to the sort of loading and overheating described. For almost all of its life the components of the coupling are all moving in unison and no heat is generated. It is only when the front wheels lose traction and spin faster than the rears that the viscous coupling heats up and drive to the rear wheels is engaged to provide four wheel drive. therefore the viscous coupling will probably outlive many of the other mechanical components of the car. It is also a beautifully simple mechanism and much more reliable than the fiendish electronic 4WD systems of some other SUVs.
The above really only applies to the 4x4 Climbing. The system on the Cross is described as being electronic and certainly looks different when viewed from the outside. I do not fully understand how this sytem works, I could make a fair stab at guessing but I don't want to mislead with my speculations.
If the viscous couling did fail it would be very easy to repair as the unit just unbolts at each end. How much a replacement part would cost is another matter, I would guess it would not be cheap.
If anyone feels I have grasped the wrong end of the stick with my explanation please feel free to criticise and put me right.
 
Thanks for the reply Chris! I was thinking it would be either you or HertsHilltopper would have the answer for that question as we've all spent many a night online researching the climbing and the cross between the three of us! Its a relief that the above is not the way its built though as at least you know if you were to pick one up 2nd hand it wouldnt be costly to keep right. A big congratulations by the way on your recent purchase ... the cross seem to be a great wee car! Hopefully i'll be able to afford one some day! :D
 
The Fiat Coupe 20v Turbo had Viscodrive - an viscous coupling, in place of a limited slip differential.
It's very very rare for them to go wrong on the Coupe, so perhaps Fiat know what they're doing with them...
 
Yea it would be good to find out just how different the 4x4 system is between the cross and the climbing but i think that will not all come out till we find that stuff out from Fiat over time. At the minute none of the dealers seem to know nor is there any info worth talking about in the brochures on the cross. Nonetheless its good that it is a robust sytem and not the same as i originally thought. Herts Hillhopper i knew you couldnt pass this thread without taking a look hehe :D
Any sign of you taking the plunge for a cross too then? Or are you happy enough with the climbing? :)
 
Bit of a thread resurrection (thanks to the search engine)....Seems my Panda's central propshaft joint may be failing. Mechanic is describing it as a Hardy-Spicer joint though, so maybe it isn't the VC itself.Anyone with any relevant experince here?
 
Doesn't sound like a viscous coupling. Sounds like a physical joint, think others have had them go wrong too.

Slightly off topic, our Subaru has a viscous limited slip rear diff and has done 220k + miles and it's still very much working...... so the OP's 60k mile statement is a bit off.....
 
Bit of a thread resurrection (thanks to the search engine)....Seems my Panda's central propshaft joint may be failing. Mechanic is describing it as a Hardy-Spicer joint though, so maybe it isn't the VC itself.Anyone with any relevant experince here?

That'll be the central union then, not the Viscous Coupling. The latter is mounted on the nose of the read diff and is a solid connection, not a flexible connection as per rubber wobbler joints (early Mini and Lotus Elan driveshafts), or Hardy Spicers (later cars and I guess Panda propshafts too.)
 
Yep, had a look this morning.It is the central Universal Joint / Hardy-spicer type. Costs...hmmm...Fiat = £700+. Independent propshaft specialist in Leeds = £400. I think I know where I'm going! The car will work without the shaft (2wd) so taking it off on Tuesday and then ferry the shaft over to the firm in Leeds. Bugger!!
 
Bit of a thread resurrection (thanks to the search engine)....Seems my Panda's central propshaft joint may be failing. Mechanic is describing it as a Hardy-Spicer joint though, so maybe it isn't the VC itself.Anyone with any relevant experince here?

Can you describe the symptoms your 4x4 failing propshaft centre bearing? Also what year model is it?
 
Back
Top